I thought I'd share this service info to hopefully help someone avoid an expensive repair.
My 2005 900R has 686hrs with no signs of oil leaks from anywhere. After finishing the annual engine/trans oil & filter change, I realized I had missed the 400 hour service to the front gear case. I didn't even know it had a dipstick!
I had to remove the plow mount, brush guard, and loosen the front grill just to get at the dipstick. I don't know how you're supposed to find it if there is a winch mounted in the pocket.
When I checked, it was barely touching the bottom of the dipstick. After removing the skidplate, I drained the case and was surprised that the oil came out black because it takes UDT trans oil, which is clear.
I know everyone here loves pictures, so the first & second are the front end torn apart and a close-up of the top of the gearcase with the black dipstick in place.
While I was at it I checked/changed the UDT in the front hubs. Both of them were about an inch low on fluid (holds 0.16qts), so I also caught this in time.
Bottom line here is that even with low hours and no leaks, check your fluid levels!!!!!
I hope everyone has a Safe and Happy Thanksgiving.
Rich
My 2005 900R has 686hrs with no signs of oil leaks from anywhere. After finishing the annual engine/trans oil & filter change, I realized I had missed the 400 hour service to the front gear case. I didn't even know it had a dipstick!
I had to remove the plow mount, brush guard, and loosen the front grill just to get at the dipstick. I don't know how you're supposed to find it if there is a winch mounted in the pocket.
When I checked, it was barely touching the bottom of the dipstick. After removing the skidplate, I drained the case and was surprised that the oil came out black because it takes UDT trans oil, which is clear.
I know everyone here loves pictures, so the first & second are the front end torn apart and a close-up of the top of the gearcase with the black dipstick in place.
While I was at it I checked/changed the UDT in the front hubs. Both of them were about an inch low on fluid (holds 0.16qts), so I also caught this in time.
Bottom line here is that even with low hours and no leaks, check your fluid levels!!!!!
I hope everyone has a Safe and Happy Thanksgiving.
Rich